Irwin

Group

Irwin

David

+852 5128 3422 | cs@irlservice.com

High-Precision Prefabricated Pipe & Seawater Corrosion-Protection Solutions

One-stop, hot-work-free prefabrication, refurbishment and replacement of seawater piping for shipowners and shipyards worldwide — 100% first-time fit, Automet® digital-twin survey, fewer drydock days and zero hot work on board.

DIN and JIS marine pipe-fitting standards, backed by classification-society approval.

Built on Firsts

China's pioneer in PE-lined piping
1

First PE rotolining company in China

Pioneer of rotomoulded lining

2

First with an ABS-approved product

Classification-society certified

3

First to patent pipe refurbishment & re-coating

Proprietary, patented technology

4

First in China with Automet FAB digital-twin technology

A first-mover in digital survey

Only
The only company in China to perform carbon-steel fabrication, PE lining and external blast & paint — all under one roof

Automet Surveys Completed

In 2025 we completed 160 Automet® digital-twin surveys across 48 ports in 28 countries. Every spool is precision-built at our Shenzhen factory and shipped directly to the vessel's next port of call — no local fabricator required. The accurate data and reliable delivery you need: we provide both.

Why Choose Irwin

Irwin is a specialist in carbon-steel pipe prefabrication and corrosion-resistant lining, serving shipowners and shipyards across Greater China and worldwide. We deliver one-stop solutions — polyethylene (PE) lining, spool prefabrication and internal/external surface coating. With large-scale production and rigorous quality control, we respond quickly to client drawings and project requirements, provide free quotations and technical support, and deliver to classification-society standards even on tight schedules.

50-60%

The China price, worldwide

China-factory pricing, delivered to ports worldwide

ABS Certified

Internationally classification-approved

American Bureau of Shipping Product Design Assessment approval

5-Year Warranty

Drydock-to-drydock guarantee

Service life over 15 years, with lasting performance

100% Prefabricated

No on-site hot work

First-time fit on installation — no rework risk.

Product Advantages

Outstanding chemical resistance
PE lining resists acid, alkali and salt corrosion with stable chemistry — suited to seawater and chemical transfer across marine and industrial service.
Clean and non-polluting
Polyethylene is odourless, non-toxic and non-volatile, free of plasticisers and other soluble compounds, so it causes no leaching contamination. Suited to seawater, fresh water and other environments, and fully recyclable.
Low maintenance cost
Modified-PE lining offers excellent ageing resistance, with a design service life of over 15 years — virtually maintenance-free and stable over the long term.
Smooth, seamless surface
Applied by rotational (rotomoulding) lining with biaxial rotation, the one-piece lining is seamless and evenly distributed, with no cracking from molecular orientation.
Strong adhesion
The material is specially modified for steel lining, giving the modified polyethylene exceptional bond strength that ordinary polyethylene cannot match.
Uniform coating
Even at complex fitting joints and bends, the coating remains uniform and pinhole-free.
Excellent mechanical properties
High tensile strength, ductility, toughness and adhesion prevent coating cracking and peeling, with strong resistance to stress-corrosion cracking.
Low friction coefficient
The smooth lining surface has a low friction coefficient and high flow efficiency, allowing a smaller pipe bore to be specified at the design stage.
Resists marine-growth fouling
The PE lining's non-polar, low-energy surface suppresses marine-growth attachment, reducing the risk of pipe blockage.

Core Services

Carbon-Steel Pipe Fabrication

Carbon-steel, stainless and alloy marine spools, CNC-cut and precision-welded to meet complex pipework geometries.

PE Lining

Rotary-lining for complex pipework above DN50 — extends service life by over 15 years, with seamless corrosion resistance.

 

Re-lining of Existing Pipe

Refurbishment at around half the cost of new pipe, with a 5-year drydock warranty — low-carbon and matching new-pipe performance.

 

3D Survey / Automet®

High-precision laser scanning and digital-twin modelling enable hot-work-free prefabrication and first-time fit on installation.

 

View all service details

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Case Studies

Türkiye FSRU Regasification System

On-site survey in Brazil → fabrication in China → installation in Türkiye. Won on quality and cost, with zero deviation on the PE-lined seawater pipework.

Container-Ship Central Cooling Pipe Replacement

Fully workshop-prefabricated with no on-site work — first-time fit on installation, cutting the owner's project cost by 55%.

Large-Bore Seawater Pipe Breakthrough

Digital survey straight to prefabrication, with no need to replicate the old pipe — fit-up efficiency up 40%, an industry-first solution.

Accreditations

ABS Certified

DNV Certified

BV Certified

ISO Certified

33 patents — industry-leading technical capability.

Global Service

A modern, fully-equipped PE-lining factory in Shenzhen

✔ ABS Product Design Assessment (PDA)–approved PE-lining company
“Irwin's prefabricated spools saved us several days during fit-up.” — Shipowner's Technical Director

Client Testimonials

Real feedback · Driving change · Trusted worldwide
64% faster · 5 days vs 2 weeks

“Every prefabricated spool fitted first time at a 100% fit, with zero rework — the entire central-cooling renewal was completed in just 5 days, where the traditional method needs at least two weeks.”

Technical Director, an international bulk-carrier operator
Ocean-going fleet management
Ocean-going bulk fleet
Over 50% cost saving · refurbishment without drydock

“Irwin's patented refurbishment process brought our badly corroded seawater pipework back to better-than-new at less than half the cost of replacement — and the spools were installed without taking the vessel into drydock.”

Technical Manager, a China-based ship operator
Ship-management company
China
Zero on-site welding · DN800 large-bore breakthrough

“For the first time, we completed complex DN800 large-bore pipework with no on-site tack welding at all — every spool surveyed by Automet digital twin and bolted straight into place, transforming how we plan large-bore renewals.”

Project Manager, a major ship-repair yard
Ship-repair division · Project Lead
China · major ship-repair base

Ready to lower your pipe-replacement costs?

Contact us for a free initial assessment, or book a technical discussion directly with David Schaus.

Frequently Asked Questions

PE-lined carbon-steel seawater pipe — the questions buyers ask most.

Who supplies PE-lined carbon-steel seawater pipe with external blast and paint?

Irwin Group prefabricates PE-lined carbon-steel seawater pipe with external blast and paint at its Shenzhen workshop. It is ABS Product Design Assessment (PDA)-approved, with DNV, BV and ISO 9001/14001/45001 certification and ABS/DNV/BV-qualified welding procedures, supplies DN50–DN1600, and delivers worldwide with 100% first-time fit using its Automet digital-twin survey.

What is PE (rotational) lined seawater pipe and why use it?

PE-lined seawater pipe is carbon-steel pipe internally lined with rotational-moulded polyethylene for corrosion and abrasion resistance in seawater service. It gives a service life of over 15 years with a 5-year warranty, and the spools are prefabricated so there is no on-site hot work.

Is pipe refurbishment cheaper than renewal at a China dockyard?

Yes. Irwin’s patented refurbishment re-lines existing seawater pipe at roughly half the cost of new-pipe replacement while restoring better-than-new corrosion performance, and is available at China dockyards.

How fast can prefabricated PE-lined spools be delivered?

As fast as 36 hours for emergency orders and 2–3 weeks for standard projects. Spools arrive prefabricated and bolt up on arrival with zero on-site hot work.

What pipe sizes and certifications does Irwin offer?

DN50 to DN1600. Irwin is ABS Product Design Assessment (PDA)-approved, with DNV, BV and ISO 9001/14001/45001 certification and ABS/DNV/BV-qualified welding procedures.

Where is Irwin Group based?

Irwin Group has its office in Hong Kong and a PE-lining and pipe-fabrication workshop in Shenzhen, China, and delivers worldwide.